Fire-Rated Duct Wrap · Auckland, Northland & North Waikato

Fire-Rated Duct Wrap

We wrap ventilation, smoke, kitchen exhaust and pressurisation ducts to the required fire resistance rating, using tested systems and the PS3 documentation your IQP and council require.

Prefer to email? info@haltfire.co.nz
PS3 producer statements AS1530.7 / AS4254 compliant NZQA passive fire certified
Halt Fire fire-rated duct wrap system for ductwork in Auckland
The basics

What is fire-rated duct wrap?

Fire-rated duct wrap is a tested flexible insulation system wrapped around HVAC, smoke, kitchen exhaust and pressurisation ducts to give the ductwork its own fire resistance rating, typically -/60/60 or -/120/120 minutes.

When a duct passes through or runs within fire-rated construction, the duct either needs a damper at every penetration, needs to sit inside a fire-rated shaft, or it needs to be wrapped so the duct itself is fire-rated. Wrap is often the cleanest, lowest-impact solution, especially where dampers would restrict airflow or where building space is tight.

Section view: a fire-rated duct wrap keeps the kitchen fire cell continuous as the duct passes through the wall
When wrap is the answer

The ducts we wrap

Wherever a duct needs its own fire resistance rating, for compartmentation, smoke control or kitchen exhaust, we install the right tested system for it.

Kitchen exhaust grease ducts

Wrapping kitchen exhaust ductwork to maintain fire resistance through fire-rated construction, without needing a fire-rated shaft.

Stair pressurisation ducts

Fire-rated wrap to stair pressurisation systems so the pressurisation duct stays compartmentalised from the spaces it passes through.

Smoke extract ducts

Fire-rated wrap to smoke extract and smoke spill ductwork, keeping the duct compliant under the high temperatures of a smoke event.

Ventilation through fire-rated walls & floors

General ventilation ductwork wrapped where it passes through fire separations and the use of a fire damper isn't desired.

Plant room ductwork

Wrapping ductwork in or leaving fire-rated plant rooms so the fire separation isn't compromised by the duct route.

Multi-compartment risers

Vertical ductwork in risers passing through multiple fire-rated floors, wrapped so the riser doesn't need its own fire-rated shaft.

Wrap vs damper

When fire wrap is the right choice

Fire dampers and fire-rated wrap are different tools for different jobs. A damper closes the duct off when activated, which doesn't suit systems that need to keep operating in a fire, kitchen exhaust, stair pressurisation and smoke extract. That's where wrap comes in: the duct stays operational because the rating is on the outside of the duct.

Comparison showing restricted airflow through a fire damper versus a fire-rated wrap solution

Fire damper

  • Closes when activated, the duct stops carrying air
  • Can't be used where the duct must keep operating (kitchen exhaust, stair pressurisation, smoke extract)
  • Moving parts require annual IQP inspection
  • Access panels needed at each location

Fire-rated wrap

  • The duct keeps working during a fire
  • Suits systems that must stay operational: kitchen exhaust, smoke extract, pressurisation
  • No moving parts, no annual testing
  • No fire-rated shaft required, saves space
Tested systems

The fire wrap systems we install

Tested to AS1530.7 / AS4254, BRANZ-appraised, and installed exactly to the manufacturer's specification.

-/60/60 fire-rated wrap

60 minutes integrity and insulation for general ventilation ductwork passing through 60-minute fire-rated construction.

-/120/120 fire-rated wrap

120 minutes integrity and insulation for high-risk applications and ductwork through 120-minute construction.

Kitchen grease duct wrap

Specifically tested wrap systems for kitchen exhaust grease ducts, the high-temperature, high-grease environment.

Smoke duct wrap

Wrap systems tested for use on smoke extract and smoke spill ductwork.

Stair pressurisation wrap

Tested systems for stair pressurisation ductwork where the supply duct must stay separated from the surrounding spaces.

Round & rectangular ducts

Wrap systems available for round, oval and rectangular duct profiles of any size.

Fire-rated duct wrap compliance documentation and tagged records
Compliance & documentation

Fire wrap you can prove

A fire wrap install is only as good as the documentation behind it. As a PS3 author, we hand over the records your IQP needs to certify the work and sign it off.

  • PS3 producer statements for the installed wrap systems
  • Tagged wrap installations recording the system, fire rating and location
  • AS1530.7 / AS4254 tested systems installed to specification
  • Photos, data sheets and as-built records for council and auditors
Our process

How we fire wrap your ducts

A clear, four-step process from drawings to documented compliance.

1

Review the drawings & site

We review the ductwork from drawings or walk it on site to identify each run and the rating required.

2

Specify the right system

We select the tested wrap system for each duct type: ventilation, smoke, kitchen exhaust or pressurisation.

3

Install to the tested detail

Installed by qualified technicians, exactly to the manufacturer's tested specification, with overlaps and fixings correct.

4

Tag & document

Every wrapped duct tagged, photographed and recorded, handed over with your PS3 and compliance pack.

Who we work with

Fire wrap for the building industry

From full new-build wrap packages priced off mechanical drawings to compliance and remedial wrap on existing buildings.

Main contractors

Reliable, accurately-priced fire wrap packages for the mechanical scope, delivered on programme with full documentation.

HVAC contractors

We wrap the ductwork you install, with the systems specified correctly so your mechanical work passes IQP and council inspection.

Mechanical engineers

Realistic advice on where wrap, dampers or shafts make sense, and accurate pricing for the wrap scope at tender stage.

Building owners & IQPs

Remedial wrap to existing ductwork, with the tagged records and PS3 your IQP needs to sign it off.

FAQs

Fire-rated duct wrap, common questions

What is fire-rated duct wrap?
Fire-rated duct wrap is a tested flexible insulation system installed around a ventilation, smoke or kitchen exhaust duct to give the duct itself a fire resistance rating, typically -/60/60 or -/120/120 minutes. It keeps fire and smoke contained within the duct (or out of it) so the duct can pass through fire-rated construction without breaking the compartmentation.
When is fire-rated duct wrap required?
Whenever a duct passes through or runs within fire-rated construction and you don't want a fire damper at the penetration, or where the system is smoke extract, kitchen exhaust or stair pressurisation (which can't use a standard fire damper). Your fire engineer and mechanical engineer will identify the runs that need wrapping.
What's the difference between fire wrap and a fire damper?
A fire damper closes off the duct in a fire so the opening through the fire separation is sealed. Fire wrap protects the duct from outside, so the duct itself stays fire-rated and the airflow keeps moving. Wrap suits smoke, pressurisation and kitchen exhaust systems where you can't close the duct, and it avoids the airflow restriction and annual maintenance that comes with a damper.
What fire ratings does fire-rated duct wrap come in?
The most common ratings are -/60/60 (60 minutes integrity and insulation) and -/120/120 (120 minutes), tested to AS1530.7 / AS4254. The right rating depends on the construction it passes through and the fire engineering report for the building.
Can fire wrap be used on kitchen exhaust grease ducts?
Yes. Specific fire wrap systems are tested for use on kitchen exhaust grease ducts. We use those systems where a commercial kitchen exhaust duct passes through fire-rated construction and a fire-rated shaft isn't being built.
Does fire-rated duct wrap need a PS3?
Your IQP needs evidence the wrap was installed correctly to certify it as part of the passive fire system. As a PS3 author, we issue producer statements for the wrap systems we install, along with tagged records, photos and data sheets.
How thick is fire-rated duct wrap?
Wrap thickness depends on the system and the rating. Typical -/60/60 systems are around 38-50 mm finished thickness with one layer, while -/120/120 systems are typically two layers. We confirm the finished build-up when we specify the system, so the mechanical contractor knows the space needed.
Do you work on new builds and existing buildings, and what areas do you cover?
Both. We price full wrap packages for new builds off mechanical drawings, and we install remedial wrap on existing ductwork. We cover Auckland, Northland and North Waikato.

Need ducts fire wrapped?

Send us your mechanical drawings or a description of the building. We'll scope the wrap accurately and give you a clear quote with the documentation to prove compliance.

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